45 Mikuni Main Jet Size Chart

Jetting Mikuni VM + TM Carbs
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Introduction

Welcome to our guide on the Mikuni main jet size chart. If you're a motorcycle enthusiast or a mechanic working on carbureted bikes, you're probably familiar with Mikuni carburetors. These carburetors are known for their high performance and reliability. One crucial component of a Mikuni carburetor is the main jet, which determines the fuel mixture at wide-open throttle. In this article, we'll explore the main jet size chart and how it affects the performance of your bike.

What is a Main Jet?

Before diving into the main jet size chart, let's briefly discuss what a main jet is and its role in the carburetor. The main jet is a small brass orifice located within the carburetor's fuel bowl. Its primary function is to regulate the amount of fuel delivered to the engine's combustion chamber at wide-open throttle (WOT).

How Does a Main Jet Work?

When you twist the throttle wide open, the engine demands more fuel to achieve maximum power. The main jet controls the flow of fuel from the carburetor's float bowl to the engine. It does this by regulating the size of the fuel orifice, which determines the amount of fuel flowing through it.

The Importance of Choosing the Right Main Jet Size

Selecting the correct main jet size is crucial for optimal engine performance. A jet that is too small will result in a lean fuel mixture, which can cause engine damage, overheating, and poor performance. On the other hand, a jet that is too large will create a rich fuel mixture, leading to decreased power, fouled spark plugs, and excessive fuel consumption.

The Mikuni Main Jet Size Chart

The Mikuni main jet size chart is a useful tool for determining the correct main jet size for your specific application. It provides a reference guide based on various factors such as altitude, temperature, engine displacement, and air filter type. Mikuni offers a wide range of main jet sizes to accommodate different engine configurations and riding conditions.

Understanding the Main Jet Size Chart

The main jet size chart typically consists of a table with columns representing different factors that influence main jet selection. These factors may include altitude, temperature, engine size, and air filter type. The chart also lists the corresponding main jet size for each combination of factors.

Using the Main Jet Size Chart

To use the main jet size chart, you'll need to gather information about your bike and the riding conditions. Start by determining the altitude at which you'll be riding. Higher altitudes require smaller main jets to compensate for the thinner air. Next, consider the air temperature, as colder temperatures may require larger main jets to maintain the proper fuel mixture.

Engine size and modifications are also crucial factors to consider. Bikes with larger engines or performance modifications may require larger main jets to deliver the appropriate amount of fuel. Finally, take into account the type of air filter used, as more restrictive filters may require smaller main jets.

Common Main Jet Sizes

Mikuni main jets are available in a wide range of sizes, each denoted by a specific number. The number represents the diameter of the jet's orifice in hundredths of a millimeter. Common main jet sizes range from around 80 to 240, with smaller numbers indicating smaller jet sizes.

Smaller Main Jet Sizes

Smaller main jet sizes, such as 80 or 90, are typically used for low-altitude, warm weather conditions with stock engines and restrictive air filters. These jet sizes provide a leaner fuel mixture, suitable for efficient combustion in these conditions.

Larger Main Jet Sizes

Larger main jet sizes, such as 160 or 180, are typically used for high-altitude, cold weather conditions, or bikes with larger engines and performance modifications. These jet sizes provide a richer fuel mixture to compensate for the thinner air or increased engine displacement.

Tuning with Main Jet Sizes

Tuning your bike's carburetor using the main jet size is an iterative process. Start with the jet size recommended by the manufacturer or the main jet size chart as a baseline. Then, monitor your bike's performance and make adjustments as needed.

Reading Spark Plugs

One way to determine if your main jet size is appropriate is by reading the spark plugs. A light tan or gray color on the spark plug's insulator indicates a proper fuel mixture. If the insulator is too white, it suggests a lean mixture, while a black, sooty insulator indicates a rich mixture.

Monitoring Performance

Pay attention to your bike's performance characteristics, such as throttle response, acceleration, and top speed. If the bike feels sluggish or lacks power, you may need to increase the main jet size for a richer fuel mixture. Conversely, if the bike runs too rich, you may need to decrease the main jet size for a leaner fuel mixture.

Conclusion

The Mikuni main jet size chart is a valuable resource for tuning your carbureted bike's fuel mixture. By selecting the correct main jet size based on factors such as altitude, temperature, engine size, and air filter type, you can optimize your bike's performance and prevent engine damage. Remember that tuning with main jet sizes is an iterative process, so be prepared to make adjustments and monitor your bike's performance to achieve the best results.